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METALS, MATERIALS AND THE
ENVIRONMENT IN THE
NEW MILLENNIUM : A SYMBIOTIC RELATIONSHIP
By S Dasgupta, Vice Chairman
& MD, MN Dastur & Company Limited
Ever since the dawn
of civilisation, the role of metals and materials in overall global socio-economic
development cannot be ignored. The rapidly changing perspectives in engineering
and technology, moreover, have coupled with the increasingly exacting demands
for newer, high-quality materials with special properties and high degree
of performance reliability. This in turn has changed the very concept of
metallurgy in the past few years.
What was once largely
confined to the development of ferrous and nonferrous metals only has spread
its wings to newer fields such as glass, ceramics, polymers, composites
and the like. Metals have become a part of engineering materials. This
has widened the scope and opportunities for new generations of materials
scientists and engineers in the new Millennium.
It, however, also
needs to be borne' in mind that issues concerning man and the environment
and the role of materials scientists in improving the quality of life on
planet Earth without damaging its environment, have become some of the
most discussed and debated issues. This is more so as the ever increasing
world population is fast depleting its natural resources to an unsustainable
level Moreover, unabated pollution from Industry and waste generation by"
activities have been largely instrumental in damaging the earth's fragile
biosphere.
It is, therefore,
imperative that metallurgists and materials scientists, by virtue of their
training and experience should devise workable solutions to contain environmental
damages and to mitigate its adverse effects, while ensuring economic progress.
This article seeks
to discuss the remarkable advances in the development and utilisation of
metals and materials and the ways in which they have changed our lives
today. It will also touch upon the impact of metallurgy and materials science
on the global environment in the new Millennium and the responsibilities
of the new generation of technologists in protecting it.
This, therefore,
has led to a situation where one needs to seriously think about the need
for protecting the global environment without hindering the economic development
of countries as also the welfare of the human population at large. And
that is also to say that the earth's natural resources-its air, water,
terrestrial, aquatic and marine flora and fauna, especially representative
samples of natural eco-systems must be safe guarded for the benefit of
present and future generations at any cost through careful environmental
management in times to come.
METALS, MATERIALS AND THEIR IMPACT
ON SOCIAL EVOLUTION: A HISTORICAL REVIEW
Ever since the
dawn of civilisation, the role of metals and materials in overall global
socio-economic development cannot be ignored. This is more so as steady
interaction between man, materials and technology has been going on for
thousands of years. It is already established that materials are one of
our oldest assets and that historical eras have been named after the materials
that dominated them namely, the Stone Age, the Copper Age, the Bronze Age
and the Iron Age, possibly the end of which we are living through at this
time. Today, new materials such as glass, ceramics, polymers, composites.
plastics, semi and super conductors, nanomaterials, advanced alloys and
ceramics, etc. have been steadily appearing on the scene and providing
an impetus for technological advancement, often with far reaching consequences
as is the case for automobiles, aeroplanes, computers and other special
applications for instance.
The importance of
metals and materials and their impact on society is best summed up in the
words of the celebrated philosopher, Georgius Agricola, who nearly 500
years ago said "If mankind ceased to use metals, all the possibilities
to guard and preserve health as well as to lead a life corresponding to
our cultural values would be taken away. People would lead the most detestable
and most miserable life among wild animals..."
Even though Agricola
addressed the social aspects of materials problems of public health
and culture as well as general questions of standards of living and made
a connection between materials, technology and society in context of his
time, in our days the increasing need of materials is obvious. In fact,
according to published figures, the increase in consumption for all materials
is about 15% in the last 10 years according to a very rough estimate. In
terms of consumption, metals have been the forerunners although their usage
is on the decrease in favour of polymers and other substitute materials.
However, the growing demand for materials implies the looting of our planet
of its non-renewable sources. This becomes directly evident from the fact
that the lasting periods for many metals are alarmingly short, e.g. for
lead only 23 years; 35 for copper and 40 for nickel, to mention just a
few.
As said earlier,
the earth's resources are fast eroding due to the ever multiplying population,
which stands at a whopping six billion people today. Moreover, it is already
estimated that in about 200 years this figure could touch a gargantuan
200 billion. This alarming increase in population would, therefore, demand
more food, more industrial production, more energy and raw materials and
as a consequence lead to a great increase in pollution. This in turn could
most likely lead to a severely unbalanced situation on planet Earth in
the near future with catastrophic consequences being very likely. It is,
therefore, for today's materials scientists to work out effective strategies
to develop alternative materials that would help preserve the earth's natural
resources while perpetually bearing in mind that it must in no way harm
the environment. '
SUSTAINABLE GROWTH AND 'GREEN
GNP'
It is already established
that the poorer developing countries are doubly threatened by the environmental
degradation taking place. This is more so as their current subsistence
economies and livelihood are often dependent on exploiting the environment.
Their schemes for industrialisation become prohibitively expensive, if
they were to incorporate all the new suggestions for environmental control
out of their own resources, in effect to protect the whole earth's remaining
ecosystem. While the need for environmental protection and improvement
is thus even more crucial in the case of developing countries, their governments
are faced with the dilemma of safeguarding the environment and at the same
time ensuring economic growth and better living standards for the people.
However, with the
new awareness' of environmental protection, not only is greater attention
being paid to the design and engineering of modern industrial plants, but
also its impact on the national economy. In fact, the very concept of national
statistics is changing. Countries like Germany, Norway and France have
started incorporating environmental costs and benefits in the gross national
product (GNP) and to alternatively produce a 'green GNP' which also seeks
to incorporate the monetary value of existing natural resources and the
cost of using or misusing the environment to adequately reflect the economic
reality in an era of acid rain, dying forests and the much dreaded greenhouse
effect. This is indeed a positive step towards a proper assessment and
the developing countries would do well to explore this frontier for their
benefit in future.
THE MATERIALS WORLD TODAY: A BRIEF
DISCUSSION
It is already known
that the recent developments in the materials industry has contributed
greatly to the explosive growth of such vital industries such as electronic
data processing, computers, communications, air travel, agriculture, pharmaceuticals,
bio-technology, packaging and construction. Broadly speaking, however,
the materials industry can be categorized into two types. The first includes
those developing and selling new materials where the knowledge of how chemistry
and microstructure influence properties is still incomplete. These include
high temperature superconductors, engineering ceramics or thin film semiconductors
that may lead to the birth of new industries and where there is potential
for significant growth.
The second involves
those selling well developed materials like steel, aluminium, glass and
some plastics where alterations in the chemistry have largely run their
course. Continued growth is expected in this sector with the emphasis on
making them more cheaply at a higher quality and/or providing a complete
solution to the customers' problem. This often requires considerable engineering
inputs in terms of both design and manufacturing of the customer's product.
It may also involve the materials company beginning to provide services
including component manufacture or even . taking responsibility for some
of the customer's manufacturing steps. If this is done well, customers
and their materials suppliers will become indispensable to each other.
In this world materials people are key members of product and process teams
with engineers, marketing and manufacturing specialists from materials
companies and their suppliers. However, the emphasis is moving away from
materials science toward engineering and commercial capability which represents
career opportunities for materials scientists and engineers to broaden
their skills base.
It is also important
to understand that the materials industry is becoming embedded in its customer
base as is already evident in the packaging industry and some companies
in the automobiles industry. Materials systems development is now regarded
as a key strategic activity that underpins the success of existing industries
and will form the basis of new ones in future. It is now therefore, absolutely
imperative for today's scientists to work out effective solutions in the
following fields:
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Potable water shortage
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Discovering substitutes for fossil fuels
to generate power
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Shrinking factories to produce cheap,
high-quality goods locally and in an environmentally benign way
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Producing synergies between industries
to reduce the collective environmental burden
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Devising ways to reduce waste by moving
away from product selling to leasing services which could result in greater
recovery of resources.
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Adopting a life cycle approach to products
that significantly reduces or even removes waste.
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Developing new approaches to farming
that retain the current high output rates with less use of agrochemicals.
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Discovering new ways to prevent illness
rather than treat the symptoms perhaps by using implanted bio sensors that
can be remotely charged or run on implanted fuel cells or body fluids and
can detect the very early stages of illness.
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Conversion of virgin resources into
basic engineering materials like silicon, steel, plastic which can be engineered
into saleable goods such as cars or washing machines.
INFLUENCE OF METALS ON ENVIRONMENTAL
DEGRADATION AND PREVALENT TRENDS IN THE MATERIALS WORLD
While speaking
of the symbiotic relationship between metals, material's and the environment,
one needs to first mention that most end-users of metals are usually unaware
of the fact that to produce a metal product, considerable damage is usually
done to the environment and environmental degradation of varying degrees
occurs throughout the life cycle of the metal product from mining of the
metal ore to its disposal after use. These are discussed In details below:
Mining: The
maximum amount of environmental degradation occurs due to mining of the
earth's natural resources. While the earth's crust is constantly being
damaged for extraction of a plethora of minerals, it is simultaneously
giving rise to change in land form; loss of top soil cover and deforestation
thus leading to massive soil erosion; dumping of overburdens and rejects;
pollution of surface and ground water and air due to mine runoffs and/or
mine effluents as also emission of dusts and other gases like sulphuric
dioxide, Nox and CO. In India particularly, most mines are abandoned after
they are divested of their resources and there is little scope for practicing
mine rehabilitation in the country. Similarly, eco-restoration at the mine
site continues to be a much neglected concept even though there has been
a slight awareness in recent times.
Transport:
It is during transportation of minerals from the mine site to the plant
that the surrounding air is polluted through emission of mineral dusts
as also a host of greenhouse gases to the atmosphere.
Manufacturing:
It is during the manufacturing process in the metallurgical plant that
significant environmental degradation occurs while the metal is extracted
from its ore. The metal recovery process may be pyro-metallurgical, hydro-metallurgical
or electro-metallurgical or a combination of all three. The basic aim is
to derive the desired metallics from the mineral while the rest is dumped
on the environment. Environmental degradation also occurs due to the emission
of untreated toxic effluents, fumes and gases and hazardous solid wastes
which leads to acute contamination of surface or ground water used by those
living near metallurgical plants accompanied by severe dust pollution.
Packaging: While
the metal product gets packaged for despatch to the user market, the packaging
material itself may cause disposal problems to the environment, if the
packaging material is not environment friendly. We all know how Low Density
0 Polyethylene (LOPE) packages used commonly for packing consumer goods
has created problems in municipal waste disposal.
Use and Disposal:
This final stage of environmental degradation is caused by the users of
the metal & metal products. To make a value added metal product, a
manufacturer may apply a special type of organic or metallic surface coating
to make the product last longer or add to its decorative value. These coated
metal products are usually scrapped after prolonged use and when this scrap
is remelted or reprocessed may produce highly toxic pollutants from
the coating materials used initially.
PREVALENT TRENDS
Having elaborated
on the negative effects of metals on the environment, I would now like
to speak about the ongoing trends in the materials world today. Given the
increasing awareness for environmental protection, materials companies
have now begun positioning themselves on the product lifetime diagram more
as suppliers and preservers of scarce resources while efforts are being
made through various government regulations to compel them to guarantee
the environmental credentials of their materials. In the developed countries
it is already imperative for materials manufacturers to supply complete
solutions to customer problems including the knowledge to help them make
the best use of materials in their product taking into account their position
in the product lifetime diagram; are they for example, designing for re-use,
tech upgrading or recycling?
Materials companies
are, therefore, building capability in product design for manufacturability,
for light weighting and efficient use of materials for compatibility between
materials in both product performance and the alternative loops in the
product lifetime diagram particularly in the packaging, automobile and
construction industries.
Packaging: The competition
among materials for packaging applications is equally interesting
and more volatile. Glass is the dominant soft drink container material
with a 48% market share. Within the metal sector, the steel producers in
western Europe and Japan have succeeded in retaining a substantial portion
of the market. The demand for steel containers is forecast to expand at
a rate of 3-4% per year to 324.3 billion units by 2001. However, plastic
containers will gain the most in market share and this will be mostly at
the expense of glass. The competition among materials for packaging applications
has resulted in dramatic changes in usage. 2-piece aluminium cans have
displaced the traditional 3-piece steel beverage cans in the US market.
The 2-piece can is produced by a process known as drawn and wall ironing
(DWI). Aluminium succeeded in replacing steel in the US market by producing
very thin walled, relatively inexpensive two-piece Owl cans.
Automobiles: The
three-door version of extended cab pick up trucks of GM required a more
effective door intrusion beam to meet Federal Motor Vehicle Safety Standards.
Modification of the design to use a 1-piece ultra high strength steel roll
formed beam saved almost 1 kg in weight and actually had lower material
cost than the original while also ensuring safety.
While speaking of
automobiles, it also needs to be mentioned that many fuel tanks on today's
vehicles are made out of plastic and more are on the way. This is more
so as plastic has the advantage of assuming very complicated shapes. The
use of plastics in interiors or unexposed structural applications has become
common. The manufacturers of structural plastics have successfully reduced
the number of parts required to produce the instruments panel and simplify
the assembly process. Though the plastic product is not lighter than steel
but its ease of production has made it popular.
In the sphere. of
exposed auto skin panels, while steel continues to dominate the market
for exposed panels, aluminium and plastics have made headway in low volume
niche vehicles and in applications where weight savings are more important
than cost. However, as the popularity of models built on this platform
grew, it became clear that the steel approach would be more cost effective
savings were estimated to be as high as $ 15 per vehicle. The switch to
steel took place in T997. Aluminium. however, is routinely utilised in
the production of exposed panels with Land Rover's exposed panels being
of aluminium since 1948. The Ford Motor Company has the maximum experience
with the use of aluminium for major exposed panels on large production
volume vehicles.
In this context,
it may also be mentioned that the Ford Motor Co ventured into an aluminium
intensive vehicle (AIV) and one of the objectives of the project was to
assess and develop the manufacturing process required for a high production
volume vehicles. For instance, the requirements for joining the aluminium
components on the body-in-white are substantially different than those
for bolting on an aluminium closure panels. In this case, the vehicle
was carried away through production and is being studied in routine driving
by Ford engineers and executives. According to the aluminium association
assessment, await saving of 145 Kgs. was achieved with the AVI compared
to steel body structure weighing almost 272 Kgs. Aluminium continues
to make inroads in the use of castings for structural applications as well.
An aluminium rear sub frame for a new Volvo $80 model weighs half
of a comparable steel system. The proprietary casting process claims
to achieve good mechanical properties at the relatively low cost.
Perhaps the best
illustration of the automotive industry is concerned about weight savings
is also increasing use of magnesium castings to replace stamped steel parts
in certain applications.
Footbridge: One
of the most dramatic non-automotive applications of alternative materials
has been a footbridge built in Scotland from glass fibre reinforced composites.
The 200 foot long bridge deck sits on two upright a-frame towers.
The English company that design the bridge claim that it is it is cost
competitive with traditional steel and concrete approaches because the
construction labour cost is very low.
Steel vs. Aluminium
for rail freight cars: The new the AISI database provides insights into
aluminium offence in freight rail cars in the United States. It appears
that aluminium has succeeded in displacing about 95,000 tonnes of steel
in the superstructure is of new coal cars. It is concluded that only
a radical redesigned analogue is to the ULSAB project can save the rail
car market for steel. Aluminium is also targeting other hopper rail
cars. While speaking of new steel applications it may also be mentioned
that the European economic community will use copper plated steel for its
1, 2 and 5 cent coins. In the US, domestic home construction provides
glaring example of this type of application, replacing wood. Since
each home will use about four tonnes of steel, it is clear that this application
is becoming an important market for steel in the United States. It
is furthermore heartening to note that selective reconditioning or the
“price before beauty” concept has already been put to practice and some
of the world’s developed countries. For example, Rent a Wreck is
a successful US company that hires cars that are around 10 years while
being mechanically sound and clean. They also rent for one-third of the
rate of newer car. Canon, Xerox and Kodak all operate a system of reconditioning
their copiers by using many of the mechanical parts and in inserting new
electronics. The Motor Insurance Repair Centre in Thatcham, UK has
come up with a highly innovative techniques such as skin replacement panels.
These greatly reduce waste in components exchange and repair costs compared
to traditional techniques where production components had previously been
used. These few examples serve to show the increasing application
and use of alternative materials and steps taken by some of the world’s
leading business houses recycle and effectively re-use their equipments.
I am sure that many more such examples of new materials that are being
developed and will stand to benefit mankind enormously will be cited and
discussed during the course of the seminar.
STEELMAKING AND THE ENVIRONMENT
It would be imprudent
if a mention of the impact of steel making is not made - at least in passing
- while discussing the metals industry's effects on the environment. The
steel industry, particularly the integrated units have over the years earned
a degree of notoriety for disturbing the environment, thus facing considerable
flak from environmentalists the world over. The first rudimentary blast
furnace was built some 400-500 years ago and sustainable development in
energy conservation, environmental control and waste minimisation were
not major issues even 30 years ago.
Therefore, for the
industry to be really successful, we must shake off the 18th and 19th century
heritage and completely rethink how the industry should operate in the
21st century. It is heartening to note, however, that one segment of the
industry, particularly the mini mills in the SA have responded to this
challenge by establishing an operation which is fundamentally recycling
used, is lean and mean, highly profitable and at the same time has a much
less adverse environmental impact than integrated steel production. Steps
are being taken globally ensure that the steel plant of the future
will be clean, environmentally benign, located close to the customer and
will produce no waste. Indeed, may derive significant revenue streams from
the treatment of wastes produced by other industrial activities. By its
very nature, the future mixture of scrap and virgin iron units. It will
be frugal on energy, highly flexible in operation, and will exploit synergies
with other industrial systems.
Until recent times,
steelmakers strongly resisted the suggestion that steel plants may be effectively
utilised for treatment of wastes produced by other industries. Some of
these objections were based on potential legal impediments, others on the
difficulties with logistics; however the main difficulty is associated
with the perception that steel makers see their mission to make high quality
steel efficiently, thus waste treatment would be an unwelcome diversion.
In contrast, the cement manufacturers have been using waste fuels and in
fact, steel plant wastes for many years to good advantage. The reduced
cost of waste fuels or the revenues that may be derived from waste treatment
could provide a major positive impact on the bottom line. Steel technologists
have a unique knowledge of materials processing at elevated temperatures
and have access to a broad range of processing equipment. This knowledge
base could and should be the source of profitable enterprises in future
and need serious consideration at the moment.
ROLE OF MATERIALS SCIENTISTS IN
PROTECTING THE ENVIRONMENT
In keeping with
the increasing awareness for environmental protection the world over, it
is the sole responsibility of materials scientists of the future to ensure
that as far as materials are concerned, three dimensions need to be addressed
first in order to approach the steady state on earth. Firstly, the waste
products can and should be recycled as far as possible. Secondly, in less
favourable cases, they need to be stored in refuse dumps. after proper
treatment that eliminates toxicity. Thirdly, it is also for the eco-conscious
materials scientist to bear in mind that every waste must be considered
as a product that cannot simply be thrown away but must be utilised effectively
as an auxiliary to available resources as and when possible.
Many successful
examples support this point. The recycling rates of iron and steel are
encouraging, but with plastics, problems still exist. But nevertheless
the values achieved are only a beginning and will certainly be improved
in the near future. Non-renewable resources must be recycled if the industrial
society wants to retain its standard of living at roughly the same level.
However, a complete recovery cannot be achieved as the second law of thermodynamics
demands a tribute in the form of entropy.
In fact, potential
materials are in abundance and the possibilities of combining and
varying elements are almost unlimited even though there are just over 100
elements. Elements can be mixed or alloyed respectively and combined to
systems, the so-called phase diagrams, for instance the well-known iron-carbon
phase diagram, which includes many carbon steels and cast irons. And it
is here that the materials scientist of the future must apply his skills,
knowledge and creativity to work out effective solutions for the future
given the fact that many element combinations are likely to result in new
engineering materials. One may take the liberty of adding here that in
particular, combinations of light elements such as silicon, aluminium,
carbon, oxygen and nitrogen, that are abundant in the earth’s crust are
of special economic and ecological significance and need to be explored
thoroughly.
To my mind, technologists,
who are concerned solely with materials must design and develop their activities
to focus on the central core of materials science and engineering to emphasise
its unique features and be true to the basic essence of the subject. And
in order to achieve this, it would be advisable to adopt the following
measures:
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Maintenance of the twin inputs of solid
state science and chemical processing of feed stocks
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Extension of the central concept of
microstructure to all materials
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Better recognition of materials design
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Development of the technical input into
the economics of materials selection
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Recognition of the undeveloped state
of in service monitoring of materials performance and better service cycle
economics of materials usage including recycling of obsolete components
and
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Recognition of the inseparability of
materials design and materials processing.
SUSTAINABLE DEVELOPMENT THROUGH ENVIRONMENTAL
ACTION: THE INDIAN SCENARIO
My discourse would
remain incomplete if I do not briefly dwell upon environmental management
in India and the steps that have been taken by the Government in creating
an awareness for an eco-friendly system. Historically speaking, in 1972,
the first Earth Summit organised by the United Nations held in Stockholm
charted out the Magna Carta of our environment. The Stockholm declaration
stipulated that man has the fundamental right to freedom, equality and
adequate conditions of life, in a pollution-free environment that permits
a life of dignity and well being while he alone bears the solemn responsibility
of protecting and improving the environment for present and future generations.
The Stockholm Convention
motivated every nation to give due importance on the protection of its
environment and India too, was no exception to the rule. The Indian government
made a special provision in its Constitution (42nd Amendment) Act 1976,
wherein a new Clause was inserted under the 'Directive Principles of the
State Policy' stating that "It shall be the duty of every citizen of India
to protect and improve the natural environment including forests, lakes,
rivers and wild life and to have compassion for living creatures".
Subsequently, several
laws on environment protection were enacted and enforced in our country
in the last three decades. Notable among them are the Water (Prevention
and Control of Pollution) Act-1974/88; Air (Prevention and Control of Pollution)
Act-1981; Environment (Protection) Act-1986; Forest Laws, Wild Life (Protection)
Act, 1972; Hazardous Waste Management Handling Rules-1989 and the Public
Liability Insurance Act-1992 etc.
EMERGING TRENDS IN ENVIRONMENTAL
MANAGEMENT IN INDIA
The Indian medium
and small scale metallurgical sector in particular, which makes a sizeable
contribution to the overall Indian metallurgical output was once upon a
time a major factor in polluting the country's environment through
perpetual emission of carcinogenic wastes, heat, dust and noise. However,
despite the statutory provision made under various laws in force from time
to time, a majority of these units were not fully aware of the adverse
effects of pollution on the environment. This was more due to their ignorance
about pollution control equipment and their stringent capital bases. In
fact, till the end of 1980s, the Indian Metals and Minerals Industries
(IMMI) was in a fix 1 how to comply with the environmental protection regulations.
A majority of the industrial entrepreneurs engaged for decades together
in the production of metals and minerals were somehow reluctant to accept
these regulations with the firm belief that it would affect their profitability
and no tangible benefits on the investment towards environment protection
measures would be derived.
It is however, heartening
to note that India is perhaps the only country in the world where the submission
of an environment statement has been made mandatory under the Environment
(Protection) Act, 1986 to identify and focus on areas of concern, practices
that need to be altered and plans to deal with adverse effects.
This has been applicable
mostly to the primary ferrous sector where a number of areas namely, solid
waste and raw materials consumption, pollutant discharges per unit of output,
hazardous wastes and solid waste generation, disposal practices and their
abatement measures have been identification.
Similarly, the Union
ministry of Steel and Mines is all working out the modus operandi to minimise
carbon emission in the Indian re-rolling sector which in turn would reduce
energy consumption and enhance overall quality of output. It is also learnt
that the United Nations Development Programme (UNDP) has decided to extend
its support to the project by way of financial assistance worth US $ 1.3
million thus clearing the way for a cleaner future for the re-rolling industry
in India. The Small Industries Development Bank of India (SIDBI) and many
other financial institutions too, have been funding a number of projects
after they have submitted concrete schemes for environmental and energy
improvements.
EIA BASED APPROACH
It has also now
become mandatory in India to carry out Environmental Impact Assessment
(EIA) of any industrial project pertaining to the production of minerals
or metals or any other product, which are known to damage the environment
and public acceptance of the project is a must before- it is given environmental
clearance by the regulating authority.
This therefore,
calls for the implementation of efficient environmental management systems
(EMS) to ensure an accepted protocol of environmental audit. An EMS, in
other words is a consolidated, working system drawn up to define the areas
to be tackled; goals to be achieved; compliance requirements; resource
required; implementation plan; timeframe; fund provision; follow up and
updating for the sake of protecting and improving the quality of environment
in a holistic manner.
In India too, quite
a few minerals and metals producing industries have adopted this EMS as
well as product quality system in accordance with International Standards
ISO- 14001 and IS0-9002. Tata Steel, which is the first Indian steel major
to be recently awarded the ISO 1400 I certificate for a virtual zero emission'
plant is one such notable example that immediately comes to mind. Additionally,
some industries even have improved their performance by conducting life
cycle analysis (LCA) of their products. These two modern environmental
management techniques, namely, EMS and LCA provide several benefits to
the industrial organisation and are bound to go a long way in improving
plant productivity by way of optimum utilisation of raw materials, water
and fuels; earning customer trust and more importantly, a competitive edge
over others as producers of eco-friendly, "green products" which is the
order of the day.
CONCLUDING REMARKS
Before I conclude,
I would like to emphasise that metals and materials will continue to be
an indispensable part of our lives and so will the environment. But the
question that inevitably springs to mind is: How do we get the perfect
balance between the three while ensuring a safer, healthier and more productive
planet earth? The time, to my mind, is now ripe for making an impartial
assessment of our natural resources and to work out effective strategies
to preserve them for the future. Even though the end goal is ambitious,
it is certainly not unattainable and would call for an examination of the
environmental record of our industries and their major accomplishments
both in the fields of established technologies and technological and organisational
innovation.
The global metals
and materials industries have technical personnel with outstanding qualifications,
a good research record, and excellent technical capabilities. It must only
be given the opportunity to rise to the challenge of the 21st century to
make the concept of manufacturing a really green enterprise, but at the
same time, a really profitable one to the benefit of our whole community
keeping in mind that the customer's needs represent the main driving force.
This in turn would call for more flexible manufacturing, more research
and development, lean production, worker empowerment, energy conservation,
waste minimisation and sustainable development for the environment in an
economically defensive manner. Efforts should also be made to develop adequate
data bases on our national ecological system for assessing environmental
assimilative capacity as also the development of necessary human resource
for monitoring and managing the environment. This alone would be the saviour
of planet Earth.
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