INTRODUCTION OF CNG IN THE
AUTOMOTIVE SECTOR OF NATIONAL CAPITAL TERRITORY, DELHI
By N K Verma, Engineer(Mechanical)
& A K De Managing Director, INDRAPRASTHA GAS LIMITED
INTRODUCTION
After independence
of India, Delhi, the capital became major centre of commerce, industry
and education. Rapid growth of Delhi resulted in significant increase in
environmental pollution. Based on the ambient air quality monitored by
the central pollution control Board in 1998, it was found that the contribution
from vehicles to the ambient air of Delhi is about 70% of total pollution
from other industries including thermal power plant and domestic sources.
The Hon'ble Supreme Court of India directed the Government of India to
take initiative in the use of CNG, an established clean fuel in the world,
as transport fuel in Delhi to control increasing levels of ambient air
pollution. This order is mainly with regard to Government vehicles and
led to the CNG Pilot project by Gas Authority of India Limited (GAIL).
Use of CNG was preferred due to availability of Natural Gas Pipeline in
and around the city of Delhi.
Gas Authority Of
India Limited, the major gas company in India, was entrusted with the responsibility
of undertaking the pilot project for use of CNG. The objective of pilot
project was to identify and resolve technical, institutional, regulatory
and economic issues that would have an impact on using CNG. Initially with
the launching of the pilot project, only the government vehicles were to
be converted to CNG.
THE PILOT PHASE-DEVELOPMENT OF
CNG IN DELHI GAS SUPPLY
0.15 MMSCMD of
natural gas was allocated for use in the transport sector as CNG in Delhi
by Government of India. The gas supply to Delhi is from the Hazira-Bijaipur-
Jagdishpur (HBJ) gas pipeline. The pressure-available in pipeline across
Delhi is around 20-22 kg/cm2g. Hence the required quantities of natural
gas for CNG was reliably available.
CNG STATIONS
During pilot phase,
the mother station was located at a distance of approximately 25 kms. from
Delhi to feed the five numbers of daughter stations, which were installed
in Delhi. The design and safety norm for these stations was mainly based
on New Zealand Standards. Subsequently when the construction of the gas
pipeline through the city was completed, the mother station was shifted
to Delhi and three on-line CNG stations were installed making the total
number of CNG station in Delhi as nine.
CNG Conversion
During the pilot
phase, bi-fuel conversion kits for gasoline vehicles were mainly installed
in the government vehicles. During this period, CNG kits were developed
and type approved for most of the gasoline fueled four wheelers on road.
During the pilot-phase the conversion of existing diesel buses on dual
fuel mode were also tried in Delhi. The trial results indicated limited
diesel replacement by CNG (approx 34%), extra fuel consumption and maintenance
problems. The trial was discontinued by DTC after logging about 6.5 lakh
kms. out of which over 3 lakh kms. was in dual-fuel mode.
table
CNG PROPERTIES AND SAFETY ASPECT
The properties of natural gas, unleaded
gasoline and diesel are as mentioned below:
|
Properties of C.N.G
|
Units
|
Gasoline
|
Diesel
|
CNG
|
| Auto-ignition temperature |
Degree C
|
320
|
225
|
540
|
| Flamability Limit |
%
|
1.4 - 7.6
|
0.6 - 5.5
|
5 - 15
|
| Flame Temperature |
Degree C
|
1977
|
2054
|
1970
|
| Octane No. |
- |
89
|
- |
120
|
| Cetane No. |
-
|
10
|
45
|
-10
|
The data indicates
the case of leakage, the gas will not accumulate at the ground but will
disperse in the atmosphere. In case of fire, the gas will bum above ground
level if combustible mixture is formed.
CNG EMISSIONS
A comparative account
of emission measurements made by the apex institutes of India viz. Automotive
Research Association of India (ARAI), Vehicle Research & Development
Estt. (VRDE) and Indian Institute of Petroleum (IIP) in our country and
New Zealand are as reproduced below.
Reduction in Mass Emission with CNG
retrofitted in Petrol Vehicles as Certified by ARAI/VRDE in gram per kilometer
vehicle run:
| Type of Vehicle |
Pollutant
|
Petrol
|
CNG
|
% Reduction
|
| Maruti Omni |
CO
HC
|
19.79
1.14
|
0.55
1.02
|
97
11
|
| Maruti Gypsy |
CO
HC
|
4.94
1.86
|
0.59
1.42
|
88
24
|
| Premier Padmini |
CO
HC
|
18.38
2.83
|
0.94
2.03
|
95
28
|
| Premier 118 NE |
CO
HC
|
15.60
2.57
|
2.04
1.92
|
87
25
|
| Ambassador |
CO
HC
|
52.16
6.37
|
0.78
4.33
|
98
32
|
| Bajaj three Wheeler |
HC
CO
CO2
NOX
|
3.26
5.48
47.44
0.25
|
3.99/1.26*
1.57
27.60
0.20
|
63.19*
71.35
41.82
20.00
|
*As per the notification of Ministry
of Surface Transport (MOST), Non-Methane Hydrocarbon shall replace Hydrocarbon.
Methane content in Compressed Natural Gas to be used shall not be less
than 70%.
In order to have a comparative account
of emissions from other countries the following emission data as reported
by Gas Association of New Zealand.
REGULATIONS
With the launch
of CNG pilot program Oil Industries Safety Directorate (OISD) in consultation
with Chief Controller of Explosives (CCoE), equipment manufacturer and
GAIL had published the safety standard 01SD-179 after taking into account
various safety standards in countries like New Zealand, Italy, USA, etc.
where CNG is being used in transport sector for many years. The companies
engaged in CNG dispensing and kit fitment are strictly following these
guidelines.
table
GOVERNMENT SUPPORT
During the pilot phase of the CNG
project, government support was sought and following concessions were given
by government:
· Basic custom duty on import
of CNG conversion kit was reduced from 35% to 5%.
· The sales tax on CNG conversion
kits applicable was waived.
· The land was made available
for CNG on priority basis and at the same terms as applicable for other
public utilities.
| Pollutant |
Gasoline
(gram per kelometer)
|
Diesel
(gram per kelometer)
|
CNG
(gram per kelometer)
|
| CO |
6.34
|
1.06
|
2.22
|
| HC |
0.85
|
0.21
|
0.06
|
| NOX |
0.78
|
1.08
|
0.26
|
| PM |
0.011
|
0.125
|
0.0029
|
| CO |
220
|
210
|
163
|
| SOX |
0.08
|
0.21
|
0.0015
|
EXPERIENCE OF PILOT PROGRAM
The pilot phase
of project established CNG as a clean vehicular fuel and removed all safety
apprehensions on CNG handling, transportation and storage etc. The necessary
expertise in CNG station engineering, design, construction, operation and
maintenance and vehicle conversions were acquired with participation of
various research, consultancy and private institutions of Indian &
Foreign origin.
DEVELOPMENT OF CNG-CURRENT STATUS
SUPREME COURT'S DIRECTIVE
Hon'ble Supreme Court of India vide
its judgement dated 28.07.1998 has given directives for compliance:
· GAIL to expedite
and expand from 9 to 80 CNG supply outlets by 31.03.2000 in Delhi
· Entire city bus fleet (DTC
& Private) to be steadily converted to single fuel mode on CNG by 31.03.2001
.
· No 8 year old bus to ply
except on CNG or other clean fuels after 01.04.2000
· Replacement of all pre
1990 autos and taxis with new vehicles on clean fuel by 31.03.2000
· Financial incentives for
replacement of all post 1990 autos and taxis with new vehicles on clean
fuel by 31.03.2001.
PROMOTION OF CNG BY INDRAPRASTHA
GAS LIMITED (IGL) IN THE NATIONAL CAPITAL TERRITORY OF DELHI
In December 1998,
Indraprastha Gas Limited (IGL), a joint venture company between Gas Authority
of India Limited (GAIL), Bharat Petroleum Corporation Limited (BPCL) and
Government of Delhi has been formed. After incorporation of IGL, GAIL has
transferred all the activities related to CNG project to IGL for its implementation
in Delhi. IGL is implementing the CNG program as per directives given by
the Hon'ble Court. It is getting all the necessary assistance from The
Environment Pollution (Prevention and Control) Authority (EPCA) as EPCA
is monitoring the development of the CNG project.
METHODOLOGY ADOPTED FOR CNG DISTRIBUTION
Compressed Natural
Gas, as the name suggests, is nothing but the natural gas in compressed
form. Due to low energy density of Natural gas, it is compressed to around
250 Bars for automobile use so as to facilitate increased onboard storage
in the vehicles.
The CNG in Delhi is presently dispensed
by 4 types of stations:
· DAUGHTER STATION
These are the stations where natural
gas pipeline is not available. At these stations CNG is being transported
through cascades (Bundle of Cylinders) fixed on commercial vehicles. These
are called mobile cascades. These cascades are filled at those CNG stations,
which are installed on Natural Gas pipeline. At daughter stations, CNG
is dispensed to vehicles on pressure equilibrium principle resulting in
lesser cascade capacity utilization. After few fills of the CNG vehicles,
the pressure in the cascade placed at daughter station gets reduced resulting
in lesser quantity of CNG fills to the subsequent CNG consumers due to
low pressure in the cascade leading to general customer dissatisfaction.
It may be noted that at a daughter station, the CNG supply is made available
only through mobile cascades. Dispensing CNG from a daughter station generally
incurs higher cost but is the only option where there is no pipeline connectivity
to source Natural Gas.
· DAUGHTER BOOSTER STATION
These are also the stations, which
are not on natural gas pipelines -like daughter stations. The only difference
between daughter station and daughter booster station is that, a variable
suction pressure compressor (booster) is installed in-between the mobile
cascade and the dispenser. The function of the booster compressor is to
draw the gas from the cascade right from 200 kg/cm2 pressure in the cascade
to as low as 20 kg./Cm2 pressure. The main advantage of booster compressor
is that, irrespective of the pressure in the cascade, the discharge pressure
will always remain 200 kg/cm2. instillation of booster compressor helps
in higher cascade capacity utilization and increased customer satisfaction.
This also helps in evacuating the mobile cascades to a larger extent resulting
in less cascade movement on road and reduced the associated cost.
· ON-LINE STATIONS
Online stations are installed on
the pipeline, route and are connected to the natural gas pipeline for its
continuous supply. On these stations, compressors with a discharge pressure
of around 250 kg/cm2 are installed taking gas from pipeline. Storage cascade
(stationary) is also installed for smooth functioning of compressor, which
acts as a buffer for CNG supply. Number and capacity of compressor, cascade
and dispenser depends upon the requirement and demand of CNG. At these
stations, direct retailing/dispensing are also done to different types
of vehicles as per requirement.
· MOTHER STATIONS
These stations are same as those
of online stations in configuration. The difference between a mother station
and an on-line station is that the filling system is additionally provided
for filling of mobile cascades at mother stations.
The choice of different types of
CNG station at a location is primary guided by cost of laying the pipeline
to the station connecting the natural gas supply source, the requirement
of CNG quantity and the types of vehicles, which are needed to be filled.
STATION DESIGNING
The Mother stations were planned
with a compressor capacity of 1150 SCMH. The gas engine driven compressors
were chosen based on the experience of our operations in the pilot phase.
Due to non-availability of reliable electric power, motor driven compressors
for CNG operation has not, been considered as a favored option in Delhi.
IGL has designed mother stations with 1 dispenser (Single Filling Arm)
for Buses and 2 dispensers (Twin Filling Arms) for Cars/Autos. The stationary
Cascades, which are installed at the mother stations, are of 3000 litres
water capacity. All the equipments procured by IGL were of latest technology.
The Compressor generally run on Auto Mode and the Dispensers are designed
for Ultra Fast Fill technology.
The On-line stations were designed
with 250 SCMH compressor capacity with electric motor drive as the power
requirement for such stations is relatively small (less than 100 KW) IGL
has designed On-line stations with 2 dispensers (Twin Filling Arms) for
Cars/Autos. The stationary Cascade at On-line stations is also designed
of 3000 litres water capacity.
Daughter Stations were designed with
1 dispenser (Twin Filling Arm) for Cars/Autos and 2200 litres water capacity
mobile cascade. Initially daughter booster stations were not considered
considering that, booster compressor could be installed once the CNG demand
increases. As of now at 10 Daughter stations, booster compressors have
been installed. IGL plans to convert all Daughter Stations to Daughter.
Booster by December, 2001. The installation of booster compressors are
planned to be carried out either by shifting compressors from On-line stations
and replacing on-line compressors with bigger capacity compressors or by
installing new booster compressors.
CURRENT STATUS
Having taken over the project with
9 CNG station from GAIL, as on date, IGL has installed additional 76 CNG
stations making a total of 85 CNG Stations. The breakup of these stations
is as appended below.
| SL NO. |
TYPE OF STATION |
NOS |
|
1.
|
MOTHER STATIONS |
17
|
|
2.
|
ON-LINE STATIONS |
15
|
|
3.
|
DAUGHTER STATION |
43
|
|
4.
|
DAUGHTER BOOSTER STATIONS |
10
|
At present IGL is supplying CNG to
about 50,000 vehicles, which include about 3,000 buses. As per the study
conducted by ORG MARG and as per the internal assessment of IGL, by March
2002, there will be about 95,000 CNG vehicles on the roads of NCT, Delhi,
which shall include about 8,000 CNG buses.
Due to large number of vehicles which
are being converted to CNG, IGL is developing its infrastructure and planned
to increase the number of stations to around 120 by March 2002 and to around
140 by March 2003. As per the existing plan, with the commissioning of
the compressors the dispensing capacity of IGL will go up to 4.4 lakh kg/day
by 30.09.2001. IGL has already ordered additional number of equipments
viz. Compressors, Dispensers, Cascades and related items for further augmentation
programme in a phased manner with effect from November 2001. IGL is putting
more emphasis to install additional online stations and for this IGL is
expanding the gas pipeline network in Delhi.
It is our endeavor to have maximum
stations on pipeline and all daughter stations with booster compressors.
ECONOMICS OF CNG USE
The most significant factor governing
the choice amongst alternative fuels shall be the life cycle economics.
CRITERIA - EFFECTING ECONOMIC BENEFITS
OF CNG
· KMS/ LITRE
At present, with retrofit kits being
available in case of petrol vehicles in India, the km/litre on CNG on energy
equivalent basis is similar to that of petrol.
However, with increase in use of
CNG and availability of dedicated optimized engines it shall be possible
to take advantage of the greater theoretical engine efficiency obtainable
with CNG and achieve higher mileage.
· MAINTENANCE
Natural gas is a clean burning fuel
that reduces vehicle maintenance. This is also resulting in less frequent
change of engine oil and spark plug. Hence the cost of maintenance too
is lower to motorist fleet owner.
· VEHICLE COST
The present day cost of CNG dedicated
vehicle is higher than basic petrol or diesel vehicles. However in case
of petrol vehicles the higher cost of CNG conversion/vehicle is paid back
within a period of 1-2 years depending VII use of vehicles. In case of
diesel the pay back period is higher due to subsidised diesel prices in
India.
· LIFE CYCLE COST OFVEHICLE
With above parameters it is evident
that life cycle cost of CNG vehicle taking a life of only 7 years is lower
as compared to life cycle cost of petrol or diesel vehicle. This is without
any loading on account of any environmental cost. If the cost of environmental
pollution is also added the life cycle cost of CNG vehicles shall be much
lower.
· FUEL COST
On energy equivalent basis natural
gas cost approximately 1/3rd of cost of gasoline. This means that fuel
bill for a consumer using CNG shall be only 33% as compared to petrol.
In case of diesel vehicles, the saving is to the tune of around 10% only
on energy equivalent basis. Vide letter dated 02-12-98, DTC has furnished
that the operating cost of buses driven by BEST, Mumbai is Rs 3.37/Km on
CNG against Rs.3.75/Km on diesel mode.
|
COST COMPARISION (As on 23.09.2001)
|
|
FUEL
|
UNIT
|
DELHI COST
|
MUMBAI COST
|
| CNG |
RS/KG |
12.21
|
18.35
|
| PETROL |
RS/LTR |
28.75
|
31.73
|
| DIESEL |
RS/LTR |
17.06
|
20.67
|
| 1 KG OF CNG EQUALS TO |
1.39 LTR OF PETROL ENERGY
EQUIVALENT |
| 1 KG OF CNG EQUALS TO |
1.18 LTR OF DIESEL ENERGY
EQUIVALENT |
SAVINGS IN RS. ON CNG RUNNING VEHICLE
VEHICLE RUNNING (KMS) |
|
|
|
500
|
1000 |
1250 |
1500 |
1750 |
2000 |
2250 |
2500 |
3000 |
PETROL MILEAGE KM / LTR.
|
8
9
10
11
12
13
14
15
16
17
18
19
20 |
1248
1109
999
908
832
768
713
666
624
587
555
526
499 |
2496
2219
1997
1815
1664
1536
1426
1331
1248
1175
1109
1051
999 |
3120
2774
2496
2269
2080
1920
1783
1664
1560
1468
1387
1314
1248 |
3744
3328
2996
2723
2496
2304
2140
1997
1872
1762
1664
1577
1498 |
4368
3883
3495
3117
2912
2688
2496
2330
2184
2056
1942
1839
1747 |
4993
4438
3994
3631
3328
3072
2853
2663
2496
2349
2219
2102
1997 |
5617
4993
4493
4085
3744
3456
3209
2996
2808
2643
2496
2365
2247 |
6241
5547
4993
4539
4160
3840
3566
3328
3120
2937
2774
2628
2496 |
74888
66567
59910
54464
49925
46085
42793
39940
37444
35241
33283
31532
29955 |
PETROL PRICE
RS. 28.75 PER LITRE
CNG PRICE
RS. 12.21 PER KG
SAVING FACTOR
19.97
CALORIFIC VALUE OF CNG
10370 KCAL / KG
CALORIFIC VALUE OF MS
11200 KCAL / KG
CALORIFIC VALUE OF MS
7937.44 KCAL / LITRE
1 KG OF CNG = 1.39 LITRE OF PETROL
ON ENERGY EQUIVALENT BASIS |
|
CONCLUSION
The transportation sector has an
enormous impact on the environment and its severity has become alarming
in Delhi. The industrial growth and spread of ownership of automobiles,
majority of which are two stroke engines, the ambient air quality has been
detoriating with a distinct haze in Delhi sky and along with it the increasing
number of respiratory diseases amongst the residents of Delhi. With increasing
level of awareness about pollutants and its harmful impact on human health,
the public opinion in Delhi is to bring back the blue skies and the fresh
air, which was prevalent in Delhi about 20 to 30 years back.
It is very established that NGVs
can become an effective solution to reduce environmental damages being
caused by use of conventional liquid fuels. Having established itself as
one of the clean fuels and with the availability of Natural Gas supply
pipeline in Delhi, the use of CNG was an obvious choice for Cleaning of
Delhi's ambient air. With Hon'ble Supreme Court's directive to augment
the number of CNG stations from 9 to 80 and compulsory conversions of commercial
fleets of vehicles of National Capital Territory of Delhi, the growth in
use of CNG as automotive fuel is bound to be phenomenal. IGL is taking
all possible steps to help achieving the objective of transforming Delhi
to Clean, Green and Refreshing Delhi.
|